02 / ServicesIn-House Additive Manufacturing

Industrial 3D printing, engineered for the part.

In-house FDM additive manufacturing for functional prototypes, tooling, jigs, fixtures and production polymer components.

From rapid-turn engineering parts to high-performance thermoplastics including carbon-fibre reinforced materials, ULTEM 9085 and Antero 800NA.

Based in Winter Garden, Florida, supporting manufacturers nationwide.

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In-house printers

406 × 356 × 406 mm

Maximum build envelope

Engineering to high-performance

Thermoplastics

Florida

Based

// What We Print

Parts built for use, not display.

NxtGen's additive capability is focused on engineering applications where geometry, material selection, repeatability and manufacturability matter.

Functional Prototypes

Form, fit and functional parts for design verification and development.

Jigs & Fixtures

Production aids, assembly fixtures, drill guides, nests, gauges and shop-floor tooling.

Low-Volume Production

Production polymer components without dedicated mould tooling.

End-Use Components

Engineering thermoplastic parts intended for genuine service environments.

Replacement & Legacy Parts

Low-volume replacement components where conventional tooling or supply is no longer practical.

Product Development

Prototype and validation parts integrated directly with NxtGen's product design and DFM capability.

Black FDM-printed functional polymer components on a build plate

Carbon-fibre reinforced FDM component with metallic inserts

Black anodized aluminum shaft workholding fixture with clamping jaws and bolts

// In-House Equipment

Six machines. Different jobs. One engineering team.

We select the machine, material, orientation and build strategy around the application rather than forcing every component through the same process.

Quantity 1 / Industrial FDM / High-Performance Thermoplastics

Fortus 450mc

Maximum build envelope: 406 × 356 × 406 mm; 16 × 14 × 16 in.
Positioning: Industrial FDM, high-performance thermoplastics

Our primary industrial additive platform for engineering and high-performance thermoplastic components.

Designed for repeatable FDM production, soluble or breakaway support strategies and demanding engineering materials.

Material portfolio

Standard / Engineering

ABS-M30
ASA
PC-ABS
PC
FDM Nylon 12

Specialist

ABS-ESD7
ABS-M30i
PC-ISO
ST-130

Reinforced

FDM Nylon 12CF

High performance

ULTEM 9085
ULTEM 1010
PPSF
Antero 800NA

Quantity 1

Stratasys F170

Professional engineering FDM

Build envelope: 254 × 254 × 254 mm / 10 × 10 × 10 in.

Reliable professional FDM capacity for prototypes, production tooling, fixtures and engineering components.

Quantity 2

Bambu Lab H2S + AMS 2 Pro

Large-format rapid production cell

Build envelope: 340 × 320 × 340 mm per machine

Two-machine production cell for larger rapid-turn components, engineering prototypes, fixtures, tooling and short-run production.

Quantity 2

Bambu Lab P2S + AMS 2

Rapid production and prototype cell

Build envelope: 256 × 256 × 256 mm per machine

Fast parallel capacity for engineering prototypes, fixtures, tooling and production components where rapid turnaround and efficient batch production are priorities.

// More Than Printing

The engineering happens before the print starts.

A printable model is not necessarily a good production part.

NxtGen can review material selection, wall thickness, orientation, supports, tolerances, inserts, split strategy and design-for-additive considerations before the build begins.

Because additive sits alongside our manufacturing engineering and product design capability, we can help solve the manufacturing problem rather than simply print the file.

01Material selection
02Design for additive manufacturing
03Build orientation and support strategy
04Tolerance and fit review
05Threaded inserts and hardware
06Multi-part and split-build strategy
07Prototype iteration
08Transition to conventional manufacture where volume later justifies it

// How It Works

From CAD file to finished part.

Upload

Send the model, drawing and job requirements.

Review

We review geometry, material, quantity, tolerances and intended use.

Build

The job is allocated to the appropriate NxtGen additive platform and build strategy.

Deliver

Parts are completed, reviewed against the agreed requirement and shipped.

Upload a Part for Quote Call (407) 842-0818

// Works alongside

Additive is one part of the engineering picture.

—Next step

Send us the model.

Upload the part, tell us the application and quantity, and our engineering team will come back with a clear route to manufacture.

Upload a Part for Quote hello@nxtgenmfg.com